Engine Hardware
Turbo Chargers and Injector Nozzles
VNT17 Turbo Kit (1749VB)
Direct Bolt-On Upgrade for 1Z | AHU | ALH | BEW, will make 155hp / 275ft.lbs with correct supporting modifications.
Comes with:
Exhaust Manifold and Turbo Down Pipe Gaskets
Copper Flashed Steel Exhaust Manifold Nuts
Flexible braided steel oil input line with AN fittings
1.5" hose adapter
Bosch 3 bar MAP Sensor
Express Shipping to Canada or the USA!
1 Year / 20.000km warranty via Fast Forward Automotive when correctly installed and Malone Tuning software is purchased.
Purchase Link: VNT17 Turbo Kit
BV43 Turbo Kit (aka PD170)
Direct Bolt-On Upgrade for the Passat BHW 2.0L TDI, 205hp / 320ft.bs with correct supporting modifications.
Comes with:
Turbo Down Pipe and Manifold Gaskets are included (Passat BHW Manifold not included)
Flexible braided steel oil input line with AN fittings
Bosch 3 bar MAP Sensor
Express Shipping to Canada or the USA!
1 Year / 20.000km warranty via Fast Forward Automotive when correctly installed and Malone Tuning software is purchased.
Turbo Oil Supply Line for VNT15 | VNT17 | BV43
A flexible oil supply line is essential when replacing your turbo, as you will likely break the soft aluminum factory hard line. Our supply line is super flexible and rated for 200 Bar / 3000 PSI working pressure, which far exceeds the oil pressure system of your TDI Engine! Includes AN4 to metric fittings.
Purchase Link: Turbo Oil Supply Line
Nozzles for 1Z | AHU | ALH
0.216mm nozzles | 160 to 180hp
0.260mm nozzles | 180 to 220hp
0.300mm nozzles | 240 to 260hp
0.330mm nozzles | Racing only, 250+ hp
* All performance figures are with the appropriate injector pump, turbo, software, etc.
Purchase Link: Nozzles VE
Nozzles for BEW | BHW | BRM
PD 8V Injector Nozzles +50% 260hp
PD 8V Injector Nozzles +80% 280hp
PD 8V Injector Nozzles +100% 300hp
PD 8V Injector Nozzles +120% 330hp
PD 8V Injector Nozzles +160% 350hp
Installation and Testing on your injectors
* All performance figures are with appropriate turbo, software, etc.
Purchase Link: Nozzles PD
Engine Simplification Kits
EGR / ASV Delete Kits
Bypass your faulty EGR/Anti-Shudder valve. This aluminum kit also features a convenient boost measuring post.
For all TDI engines: ALH | BEW | BHW | BRM | CBEA | CJAA
Purchase Link: EGR Kit
Simplified TDI Coolant Flange
This is the ultimate coolant flange for 2000 and later TDI motors. It offers
The lowest profile for firewall clearance on north-south TDI installs
Conventional hose clamps for the radiator and heater outputs.
No fitting going down into your transmission adapter.
Standard TDI coolant temperature sender fitting.
Purchase Link: Coolant Flange
Engine Maintenance
Timing Belt Kits
All kits include a timing belt, all tensioners, all pullies, and fasteners. Made in Germany by Schaeffler or Continental.
Purchase Link: Timing Belts
BHW Balance Shaft Delete Kit
The 2004 to 2005 Passat 2L "BHW" motor has one fatal flaw; its oil pump! Unfortunately, it suffers from a design flaw that will cause it to have abnormal wear and fail catastrophically. Backdating the oil pump to the ALH/BEW design resolves this issue.
KIT INCLUDES
1x crankshaft oil pump gear
1x crankshaft bolt
1x crankshaft seal
1x oil pump
1x oil pump pickup tube
1x oil sump o-ring
1x oil pump baffle
1x oil pump chain
1x oil pump chain tensioner
1x oil orifice plug
1x silicone sealant
All required fasteners
Purchase Link: Balance Shaft Delete Kit